Reaction Injection Molding (RIM)
Our RIM Capabilities
Our Reaction Injection Molding (RIM) process enables the production of large, robust, and lightweight components with integrated functional and aesthetic features. The low-pressure, low-viscosity process is ideal for complex geometries, thick wall sections, and low- to mid-volume production.
We manufacture parts up to 2,500 x 1,500 x 1,000 mm, using PU and hybrid systems tailored to your mechanical and thermal requirements. From rigid structural parts to flexible foam skins – RIM enables surface class A quality, excellent impact resistance, and dimensional stability.
Our capabilities include in-mold coatings, multi-material overfoaming, bonding and painting, robotic trimming, and insert molding – all embedded in a vertically integrated process chain.
USP: Big & Bold Parts – Seamless Integration, Low Tooling Cost
RIM is the perfect solution when design freedom meets economic pressure. With low tooling investment, short lead times, and the ability to integrate inserts, ribs, and even painted surfaces directly into the part, Reaction Injection Molding is ideal for projects where conventional injection molding reaches its limits.
RIM enables structural and aesthetic parts in one step – combining strength, precision, and surface quality, even at lower production volumes.
References
Agricultural Machinery – Engine Hoods & Covers
Large polyurethane RIM parts with excellent UV stability, integrated mounting points, and impact resistance. Used in off-highway vehicles and farm equipment for rugged applications.
Commercial Vehicle Interiors – Dashboard Modules
Multi-skin RIM technology with soft-touch and integrated support structure. Combines excellent surface feel with thermal and acoustic insulation in driver cabins.
Medical Equipment – Machine Enclosures
Paintable, antimicrobial RIM housings with integrated fastener zones. Ideal for diagnostics and imaging devices requiring rigid yet lightweight shells with complex geometry.
Robotics & Automation – Protection Panels
Durable outer shells for industrial robots and control units. RIM delivers shock-absorbing properties and consistent wall thickness for long-term use under tough conditions.
Energy & Battery Systems – Insulated Casings
Encapsulated housings with integrated PU foam for thermal insulation and electromagnetic shielding, designed for energy storage and high-voltage applications.
Unlock Your Full Potential with Core-Tech Group
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